Industrial Vacuum Conveyor Systems | Dust-Free Material Handling Solutions
Vacuum feeder, also known as vacuum conveyor, is a kind of dust-free closed pipeline conveying equipment that uses micro vacuum suction to convey particles and powder materials. It uses the pressure difference between the vacuum and the ambient space to form a air flow in the pipeline and move the material , thereby completing the material transportation.
What is a Vacuum Conveyor?
A vacuum conveyor system (or pneumatic conveyor) uses negative pressure to transport powders, granules, and bulk materials efficiently. Ideal for industries requiring contamination-free handling, these systems replace manual labor with automated, closed-loop processes. From food-grade stainless steel designs to explosion-proof setups for hazardous environments, vacuum conveyors ensure precise, gentle, and compliant material transfer.
Key Components & Advanced Technology
Modern vacuum conveyors integrate cutting-edge engineering for reliability:
- Vacuum Generators: Rotary vane pumps, Venturi ejectors, or energy-efficient PIAB vacuum pumps.
- Dust-Tight Filtration: HEPA filters and pulse-jet cleaning systems prevent particle emissions.
- Smart Controls: PLC-driven automation with touchscreen interfaces for batch or continuous operation.
- Safety Compliance: ATEX-certified motors, anti-static tubing, and explosion-proof designs.
- Hygienic Construction: CIP/SIP-compatible stainless steel for FDA, GMP, and ISO standards.
Top Applications Across Industries
Vacuum conveyors solve critical challenges in:
- Pharmaceuticals
- Transfer APIs, excipients, and sensitive powders with zero cross-contamination.
- Sanitary designs meet GMP and containment requirements.
- Food & Beverage
- Handle spices, flour, sugar, and additives in FDA-compliant stainless steel systems.
- Chemicals & Plastics
- Safely convey abrasive, explosive, or hygroscopic materials using ATEX-certified components.
- 3D Printing & Additive Manufacturing
- Transport metal powders (e.g., titanium) and polymers without segregation.
- Agriculture
- Efficiently load/unload grains, seeds, and fertilizers with minimal waste.
Why Choose a Vacuum Conveyor Over Mechanical Systems?
- Gentle Handling: Preserve fragile materials like plastic pellets or cohesive powders.
- Closed-Loop Design: Eliminate dust, reduce OSHA risks, and ensure worker safety.
- Energy Efficiency: Optimize power use with lean-phase or dense-phase conveying modes.
- Low Maintenance: Self-cleaning filters and minimal moving parts cut downtime.
- Scalability: Customize systems for batch processing or high-volume continuous lines.
Compliance & Safety Features
- ATEX/IECEx Certification: Safe operation in explosive atmospheres (e.g., chemical dust).
- FDA & USDA Compliance: Hygienic surfaces and sanitary welds for food/pharma.
- OSHA Alignment: Dust containment protects workers and avoids regulatory penalties.
Choosing the Right Vacuum Conveyor
Ask these questions when selecting a system:
- Material Type: Is it abrasive, explosive, or prone to static?
- Industry Standards: Do you need GMP, ISO, or CIP/SIP compatibility?
- Capacity: Batch processing or continuous high-volume transfer?
- Budget: Balance upfront costs with long-term energy savings (e.g., PIAB vacuum pumps reduce energy use by 50% vs. traditional systems).
Contact:
Mr.Yark
Whatsapp: +8618020515386
Mr.Alex
Whatapp:+8613382200234
At Wuxi Jianlong, we engineer industrial vacuum conveyor systems that redefine efficiency and safety in material handling. Designed for industries requiring contamination-free transport of powders, granules, and bulk materials, our systems combine cutting-edge technology with industry-specific compliance. Whether you operate in pharmaceuticals, food processing, or hazardous chemical environments, our vacuum conveyors deliver unmatched reliability and precision.
1. Advanced Technology for Unmatched Performance
- Powerful Vacuum Generation: Equipped with energy-efficient rotary vane pumps or Venturi ejectors, ensuring rapid material transfer with minimal energy consumption.
- Smart Automation: PLC-controlled systems with intuitive touchscreen interfaces for seamless batch or continuous operation.
- Dust-Tight Filtration: HEPA filters and pulse-jet cleaning mechanisms eliminate airborne particles, meeting OSHA and EPA standards.
2. Industry-Specific Solutions
- Pharmaceutical & Nutraceutical: GMP-compliant, stainless steel conveyors with CIP/SIP compatibility for APIs and sensitive powders.
- Food & Beverage: FDA/USDA-approved designs for hygienic handling of spices, flour, sugar, and additives.
- Chemicals & Plastics: ATEX-certified, explosion-proof systems for flammable or abrasive materials.
- 3D Printing & Manufacturing: Gentle handling of metal powders (e.g., titanium) and polymers to prevent segregation.
3. Safety & Compliance Guaranteed
- Explosion-Proof Certification: ATEX/IECEx-compliant components for hazardous environments.
- Hygienic Construction: Smooth surfaces, sanitary welds, and easy-clean designs to prevent bacterial growth.
- Global Standards: Adherence to FDA, ISO 9001, and OSHA regulations for risk-free operations.
- Gentle Material Handling: Preserve product integrity of fragile pellets, cohesive powders, or hygroscopic materials.
- Closed-Loop Systems: Zero dust emission, ensuring worker safety and reduced cleanup costs.
- Low Maintenance Design: Self-cleaning filters and robust components minimize downtime.
- Scalable Configurations: Customizable for small-batch processing or high-capacity production lines.
- Pharmaceuticals: Transfer APIs, excipients, and tablet granules in contained environments.
- Food Processing: Efficiently load mixers, blenders, or packaging machines with food-grade safety.
- Chemical Manufacturing: Safely convey corrosive powders or explosive materials.
- Agriculture: Streamline grain, seed, and fertilizer handling with minimal waste.
- Capacity: 500 kg/hr to 20,000 kg/hr (customizable).
- Materials of Construction: 304/316L stainless steel, anti-static polymers.
- Power Options: Electric, pneumatic, or hybrid systems.
- Certifications: ATEX, FDA, GMP, ISO 9001.
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Optimized for Your Workflow
Pair our vacuum conveyors with complementary equipment like bagging machines, silos, or mixers for a fully automated production line. Our engineers provide end-to-end support—from system design to installation and maintenance.
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Why Partner with Wuxi Jianlong?
- 50+ Years of Expertise: Trusted by leading global brands in material handling.
- Custom Engineering: Tailor-made systems to match your workflow and budget.
- Lifetime Support: Comprehensive maintenance plans and 24/7 technical assistance.
Ready to Upgrade Your Material Handling Process?
Contact BaggerMachine today to schedule a consultation or request a demo. Let us help you achieve dust-free, efficient, and compliant operations!